Powder Centralized Feeding System
- It adopts a full computer control system combining industrial control PC and PLC, which can realize full-process automatic control, store multiple sets of formulas, conduct production statistics, perform random printing, realize real-time dynamic monitoring, give fault alarms, and provide multi-level password protection, etc.;
- It uses a unique anti-sticking coating and a homogenized metering screw to eliminate factors affecting metering accuracy;
- It adopts a unique airbag-type unloading device to completely eliminate the trouble of "bridging" of viscous materials for you;
- It adopts a system pressure-balanced centralized dust removal system to reduce the dust at each leakage point to the minimum;
- The fully enclosed material conveying system prevents secondary pollution of materials and environmental pollution;
- Multiple system combination modes to adapt to various plant conditions.
Overview
The automatic powder feeding system is mainly used for the conveying of powder materials. It can adopt negative pressure, positive pressure (dilute phase, dense phase), metering (main materials, auxiliary materials), mixing and centralized storage. According to on-site conditions, it can use pipe chain, negative pressure or screw conveying to distribute materials into the hopper of each machine. The whole process is controlled centrally by PLC and can be monitored centrally on the upper computer.This powder centralized feeding system can be customized according to the customer's production process requirements and plant conditions, with an annual production capacity of 2,000-100,000 tons.The powder centralized feeding system is suitable for large-scale production, and has obvious economic benefits for factories with an output of more than 1,000 kg per hour.The powder centralized feeding system includes unpacking, feeding, storage, unloading, grinding, screening, metal detection, conveying and metering equipment.
The powder centralized feeding system uses an industrial computer to automatically control all machines centrally, realizing 24-hour continuous feeding operation for all material-using units.With the special functions of each machine in the system, it can meet special requirements such as dehumidification, drying, conveying, metering and mixing of raw materials.The powder centralized feeding system has a variety of monitoring and protection functions, with safe and reliable operation, and it is the core prerequisite for enterprises to realize unmanned factories.
Components:
- Control part: It adopts industrial control microcomputer and Siemens series PLC. All control devices are in an integrated control cabinet for easy operation.
- Software part: Customized according to the basic requirements of the batching system and the actual needs of users;
- Weighing part: It adopts high-precision weighing modules combined with weighing control instruments;
- Feeding part: It uses pneumatic valve control and screw frequency conversion to control feeding and discharging;
- Mixing part: Relevant mixing equipment is configured according to material mixing and customer requirements;
- Conveying part: It uses screw feeding or pneumatic method to convey materials to the designated position.
Functions:
- It saves labor costs and raw material costs, with a service life of more than 10 years.
- Centralized management of raw materials avoids waste and pollution.
- It maintains a clean factory environment and sustains the environmental protection system.
- It is conducive to maintaining stable quality, increasing output value and sustaining the quality system.
- It is conducive to improving the company's image and winning customer cooperation.
Maintenance:
- Improve the ventilation of equipment in the centralized feeding area to create good environmental conditions.
- Regularly check the conveying pipelines of the powder centralized feeding system, especially the vacuum pipelines and compressed air lines, for leaks. If there are leaks, take timely measures.
- Pay attention to timely cleaning of the suction hopper and drying barrel to ensure they are clean.
- Conduct reasonable maintenance on various single-machine equipment.
- Regularly clean the dust in the central integrator of the central feeding system or replace the filter.
- Train newly recruited employees, implement the system of person-specific management responsibility and single-machine operation responsibility, establish maintenance files, and record daily operation and maintenance.
Technical Parameters
Technical Parameters
This series of products are highly customized according to the customers' requirements. Therefore, we are unable to provide the procedures and parameters at present. If you are interested in this series of products, please contact us immediately. Audop Company will assign experienced engineers to communicate with you as soon as possible.
Your requirements are the basis for our development and a daily challenge to bring to fruition, please do not hesitate to inquiry us.
Granular Material Centralized Feeding System
- It adopts microcomputer centralized automatic control, which can realize 24-hour continuous automatic feeding operation of granular materials. This 24/7 continuous operation capability significantly improves the production efficiency of the factory and is a prominent feature of the granular material centralized feeding system.
- When used in combination with a metering and proportioning machine, the system can realize metering, proportioning and conveying of various materials, featuring accurate metering, fast speed and high metering precision. These advantages make the automatic granular material feeding system suitable for production scenarios that require precise material proportioning.
- The types of raw materials and the combination mode of multi-color materials can be changed as needed, realizing the automation of the coloring process. This feature expands the application scope of the granular material automatic feeding system in the production of multi-variety products.
- When used with a dehumidifier and dryer, the dry air can re-dry the raw materials to prevent the reabsorption of moisture by the dried plastics. This ensures the quality of the raw materials and is an important feature of the granular material centralized feeding system in material moisture control.
- It is equipped with a centralized dust recovery system, which can maintain a clean production workshop and enhance the corporate image. The environmental protection and cleanliness performance of the automatic granular material feeding system meets the requirements of modern enterprise production.
- It can flexibly adjust the feeding volume according to the production capacity of different molding machines, with accurate metering and uniform mixing. This flexibility makes the granular material automatic feeding system adaptable to different production scales and requirements.
